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논문 기본 정보

자료유형
학술대회자료
저자정보
(현대자동차) (현대자동차) (현대자동차) (현대자동차)
저널정보
대한기계학회 대한기계학회 춘추학술대회 대한기계학회 2025년 창립 80주년 기념 학술대회
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수록면
819 - 822 (4page)

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초록· 키워드

In recent years, the discrepancy between standardized vibration test profiles and actual operating conditions in vehicles has raised concerns about the effectiveness of durability testing for automotive electrical and electronic components. This study aims to address this issue by developing optimized vibration profiles based on in-vehicle acceleration measurements, in alignment with ISO 16750-3:2023.
Triaxial accelerometers were installed on key mounting points of a vehicle—including the engine mount, chassis frame, and suspension module—to record vibration signals under urban, highway, pothole, and speed bump driving conditions. The acquired data were processed using Fast Fourier Transform (FFT) to identify dominant resonance frequencies and fixed tone components, while Power Spectral Density (PSD) analysis was employed to construct Random and Sine-on-Random test profiles.
To accelerate failure detection and reduce test duration, an Accelerated Life Testing (ALT) framework was introduced. This approach involved scaling up the RMS acceleration intensity and applying damage accumulation models such as Miner’s Rule and the Basquin relationship to define equivalent stress–life curves.
The developed profile demonstrated a high correlation with actual field conditions, outperforming the generic Test II and Test V profiles of ISO 16750-3 in predicting early failure modes during component durability validation. This methodology provides a foundation for more realistic and efficient vibration testing strategies, particularly for high-reliability components in electric and hybrid vehicles such as drive motors, inverters, and battery housings.
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목차

  1. Abstract
  2. 1. 서론
  3. 2. 이론 및 실험
  4. 3. 결론
  5. 참고문헌

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